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All diagnostic labs
Intermediate Light commercial rooftop packaged unit ~12 min4 decision steps

RTU Not Cooling

A tenant space is warming while the rooftop unit runs with no alarm. Read the split, then indoor airflow, then heat rejection — charge last.

Scenario briefing

The call

A facility manager reports the rooftop packaged unit serving a retail space is running but not cooling. Fans and compressor activity are audible on the roof, yet supply air is not cold and the space temperature is climbing through the afternoon.

There is no alarm or fault code on the thermostat or the unit control. Staff have already set the thermostat lower with no change.

Work the sequence: confirm the complaint with temperatures, split indoor airflow from the outdoor section, then inspect and test the high-probability items. Refrigerant is the last conversation, not the first.

RTU Not Cooling — Rooftop packaged unit with the filter/evaporator section and outdoor condenser coil and fan visible
Rooftop packaged unit with the filter/evaporator section and outdoor condenser coil and fan visible

A packaged rooftop unit pulls return air through filters and the indoor coil, the compressor moves heat to the condenser coil, and the condenser fan rejects it outside. A healthy unit produces a solid temperature drop between return and supply air. Capacity depends on airflow at both coils long before it depends on charge.

Subsystems in this failure pattern

  • Indoor air: filters, indoor coil, blower and belt, economizer and dampers
  • Heat rejection: condenser coil and condenser fan
  • Refrigeration and control: compressor and contactors, thermostat call, safeties

Why this diagnostic order

Rooftops rarely have one fault; they have two years of deferred maintenance. Restricted indoor airflow and a fouled condenser both look exactly like a charge problem on a gauge set, so airflow and heat rejection get proven and corrected first. Only against a clean baseline is any refrigerant measurement meaningful.

Step 0 · Required

Safety Gate

Confirm every item below before the diagnostic area unlocks. This mirrors the pre-work checklist you owe every customer.

0 of 5 confirmed.

Step 1 · First checks

Locked

Diagnostic decision

You are on the roof with the unit running and the space warming below. What do you do first?

Complete the safety gate to continue.

Component map

Rooftop packaged unit — component view

Clear the safety gate to explore

System layout — relative positions

Progress

Step 1 of 4

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