Learning objectives
- Identify the most common failure modes seen on this system in the field.
- Diagnose root cause using a structured 5-step inspection workflow.
- Perform the repair safely with correct PPE and zero-voltage verification.
- Validate the repair with a documented post-service functional test.
Lessons in this module
- EV Charger Installation & Repair — Future-Tech Overview — 9:30
- EV Charger Installation & Repair — Safety Protocols & Required Tools — 10:15
- EV Charger Installation & Repair — Step-by-Step Repair Guide — 18:40
- EV Charger Installation & Repair — Real-World Case Study — 11:55
Key terminology
- Zero-voltage verify
- Confirm meter reads <1V across L1/L2 and L1/N before contacting any conductor.
- Service mode
- Diagnostic state that surfaces error history and exercises actuators.
- Root cause
- The single failure that explains every observed symptom — not a symptom itself.
- Functional test
- Documented end-to-end cycle proving the repair restored normal operation.
Field checklist
- ☐ Customer interview captured (symptom, frequency, recent changes).
- ☐ Power isolated and zero-voltage verified.
- ☐ Visual inspection: water, scorching, loose terminals, damaged harness.
- ☐ Live measurements recorded (resistance, continuity, supply voltage).
- ☐ Component replaced with OEM-equivalent part.
- ☐ Reassembled to factory torque/clearance spec.
- ☐ Functional test cycle completed and documented.
- ☐ Customer walkthrough and warranty paperwork delivered.
Maya AI prompt
"I'm working on a ev charger installation & repair call, the symptom is __________ and the meter reads __________. What's the most likely root cause and what should I check next?"